Lighting Automatic Production Line

DJ01
The Lighting Automatic Production Line is a state-of-the-art, fully automated manufacturing system tailored for the efficient production of LED bulbs, luminaires, and smart lighting fixtures. Combining robotics, precision assembly stations, and AI-powered quality control, the line automates key processes such as SMD (Surface Mount Device) placement, driver circuit integration, lens assembly, aging testing, and final packaging. Real-time IoT monitoring and MES (Manufacturing Execution System) integration ensure end-to-end traceability, defect detection, and adaptive process optimization, achieving consistent product quality with defect rates below 0.1%. The line supports flexible customization for diverse lighting types (e.g., downlights, panel lights, streetlights) and smart features (e.g., IoT connectivity, motion sensors), while modular design enables rapid retooling for new product launches. By reducing labor dependency and enhancing production speed, it cuts costs by up to 40% and accelerates time-to-market for applications in residential, commercial, and industrial lighting sectors.